Refrigerator Manufacturing Assembly Line—2-Station Vacuum Forming Equipment

Quick Detail

• Dual-Station Design for simultaneous heating and forming operations
• Production Capacity: 8-12 cycles/hour (depending on liner size)
• Forming Accuracy: ±0.5mm dimensional tolerance
• Material Compatibility: HIPS, ABS, PP, and other thermoplastics
• Sheet Size Range: 1200×600mm to 2000×1200mm
• Vacuum Degree: Up to 95% vacuum efficiency
• Control System: PLC with touchscreen HMI

Description

Our 2-Station Vacuum Forming Equipment revolutionizes refrigerator liner production through its innovative parallel processing capability. The system features two fully synchronized workstations - while one station performs vacuum forming, the other simultaneously prepares the next sheet, achieving unmatched production efficiency. The precision-engineered heating chamber utilizes multi-zone infrared heating with ±2°C temperature control, ensuring perfect material plasticity before forming.

The forming station incorporates high-power vacuum pumps (up to 30kW) and precision-machined aluminum molds to create liners with perfect dimensional accuracy and surface finish. An integrated robotic cutting system automatically trims formed parts with ±0.3mm precision, while the advanced water-cooling circuit reduces cooling time by 35%. The entire process is controlled through an intelligent PLC system with recipe storage for different product specifications.

Applications

• Mass production of refrigerator/freezer interior liners
• Custom cabinet manufacturing for commercial refrigeration
• Multi-cavity forming for small refrigerator components
• Prototype development with quick mold change capability
• Energy-efficient appliance manufacturing

Competitive Advantage

✓ 40% Higher Output vs single-station systems
✓ 30% Energy Savings with optimized heating/vacuum systems
✓ Precision Automation reduces labor costs by 50%
✓ Flexible Configuration for various production scales
✓ 5-Year Durability guarantee on critical components

Guangzhou Kinte Intelligent Equipment Technology Co.,Ltd, a wholly owned subsidiary of CEI and an industry and trade based company perfectly integrating research, development, manufacture, sale and service links, mainly dedicates to general contract of household and similar electrical appliances plant equipment, export of equipment and laboratory specially for manufacturing household electrical appliances, development and mould manufacture of household electrical appliances, export of parts and components of household electrical appliances, export of conveyor line and automatic testing equipment, household electrical appliances, motorcycle and automotive painting line and production line, and manufacture and trade of surface treatment production line. 

Kinte has undertaken a large number of national, provincial and municipal knotty-problem-tackling scientific research projects. From 1998 to 2011, over 600 scientific and technological achievements were made, including over 380 outstanding scientific and technological achievements, of which there are 9 national achievement awards, 146 provincial and ministerial achievement awards, and 63 municipal achievement awards.   Over 100  national  patents  have  been  awarded ,  with  the  transformation  rate  of  scientific  and technological achievements reaching up to 85%. Kinte has won the national technological market “Golden Bridge Award” for five times in 10 consecutive years. Besides, Kinte owns multiple certificates, such as “Certificate for Foreign Engineering Contract of the People’s Republic of China” issued by the Ministry of Commerce of the People’s Republic of China (the only company with this certificate in Chinese household electrical appliance industry), “Engineering Design Certificate (Class A)” issued by the Ministry of Housing and Urban-Rural Development of the People’s Republic of China and “Special Engineering Design Qualification Certificate” issued by the Ministry of Environmental Protection of the People’s Republic of China. 

Taking Kinte Manufacture System (inclusive of Guangzhou Kinte Electric Industrial Co., Ltd,  Anhui Kinte-Weijia Equipment Manufacturing Co., Ltd and Guangzhou Kinte Desheng Intelligent Equipment Co.,Ltd) as the core, Kinte has formed a huge industry chain supported by many strategic partnership manufacturers, in addition to owning premium and perfect design development system and project management team. It is recognized as an integrator in household electrical appliance manufacturing industry.