Refrigerator Manufacturing Assembly Line—3-Station Vacuum Forming Equipment

Quick Detail

• Triple-Station Design for continuous heating, forming, and cooling operations
• Production Capacity: 12-18 cycles/hour (30% faster than 2-station systems)
• Material Thickness: Handles 1.5mm to 6.0mm thermoplastic sheets
• Vacuum System: 40HP oil-sealed vacuum pumps with 98% efficiency
• Heating Technology: 12-zone ceramic infrared heating with PID control
• Automation Level: Full robotic material handling between stations
• Mold Change Time: <15 minutes with quick-change clamping system

Description

The Refrigerator Manufacturing Assembly Line—3-Station Vacuum Forming Equipment is a highly advanced and specialized system designed to optimize the production of refrigerator liners. This equipment utilizes a powerful vacuum suction force generated by high-performance vacuum pumps to draw heated and softened thermoplastic sheet material into precise shapes required for refrigerator liners. The entire assembly line is meticulously engineered to ensure maximum efficiency and consistent product quality. It comprises a comprehensive set of components, including a loading station, pre-heating and heating stations, a conveying station, a forming station, an automatic side cutting unit, a vacuum system, a cooling system, a lubrication system, a water circulation system, a mold heating system, and an integrated electrical control system. This modular design allows customers to select configurations ranging from single to multiple stations based on their budget and production cycle time requirements.

Applications

• High-volume production of premium refrigerator interiors
• Multi-model manufacturing with rapid changeover capability
• Thick-gauge applications for commercial refrigeration units
• Complex geometry liner production (door bins, shelving)
• Energy Star compliant eco-friendly appliance manufacturing

Competitive Advantage

✓ 55% Higher Productivity versus conventional 2-station systems
✓ Precision Thickness Control with auto-compensation technology
✓ 30% Less Energy Consumption with heat recovery systems
✓ Industry-Leading Uptime >98% with predictive maintenance
✓ Future-Ready Design compatible with Industry 4.0 integration

Guangzhou Kinte Intelligent Equipment Technology Co.,Ltd, a wholly owned subsidiary of CEI and an industry and trade based company perfectly integrating research, development, manufacture, sale and service links, mainly dedicates to general contract of household and similar electrical appliances plant equipment, export of equipment and laboratory specially for manufacturing household electrical appliances, development and mould manufacture of household electrical appliances, export of parts and components of household electrical appliances, export of conveyor line and automatic testing equipment, household electrical appliances, motorcycle and automotive painting line and production line, and manufacture and trade of surface treatment production line. 

Kinte has undertaken a large number of national, provincial and municipal knotty-problem-tackling scientific research projects. From 1998 to 2011, over 600 scientific and technological achievements were made, including over 380 outstanding scientific and technological achievements, of which there are 9 national achievement awards, 146 provincial and ministerial achievement awards, and 63 municipal achievement awards.   Over 100  national  patents  have  been  awarded ,  with  the  transformation  rate  of  scientific  and technological achievements reaching up to 85%. Kinte has won the national technological market “Golden Bridge Award” for five times in 10 consecutive years. Besides, Kinte owns multiple certificates, such as “Certificate for Foreign Engineering Contract of the People’s Republic of China” issued by the Ministry of Commerce of the People’s Republic of China (the only company with this certificate in Chinese household electrical appliance industry), “Engineering Design Certificate (Class A)” issued by the Ministry of Housing and Urban-Rural Development of the People’s Republic of China and “Special Engineering Design Qualification Certificate” issued by the Ministry of Environmental Protection of the People’s Republic of China. 

Taking Kinte Manufacture System (inclusive of Guangzhou Kinte Electric Industrial Co., Ltd,  Anhui Kinte-Weijia Equipment Manufacturing Co., Ltd and Guangzhou Kinte Desheng Intelligent Equipment Co.,Ltd) as the core, Kinte has formed a huge industry chain supported by many strategic partnership manufacturers, in addition to owning premium and perfect design development system and project management team. It is recognized as an integrator in household electrical appliance manufacturing industry.